Aluminium High Pressure Die Cast Component

Aluminium High Pressure Die Cast Component Admin Edit

Min. Order: 1 Piece/Pieces
Trade Term: FOB,CFR,CIF,DAT,FAS,DDP,DAP,CIP,CPT,FCA,EXW
Payment Terms: Paypal, L/C, D/P, D/A, T/T, WU, Money Gram
Place of Origin: Jiangsu, China (Mainland)
Means of Transport: Ocean, Air, Land
Production Capacity: 10000/month
Packing: Carton box, pallet or...
Delivery Date: 2-4 weeks Brand Name: Sunrise Metal
Company type: Manufacturer Dimension: Customized/ upon 3D or 2D drawings
weight: Customized Application: Electro / Telecommunication
Certification: ISO:9001:2008,SGS,ISO/TS16949

Our factory is a Golden supplier verified by SGS and TS16949 for providing Aluminum Die Casting Parts. These parts are used to all kinds of machines from us in numerous sizes, types and other related options as per the requirements of clients. Also, we provide these die casting parts at reasonable rates in a stipulated time frame.



Factory Basic Information

Material

Die casting Material: Aluminum A380, ADC12, A360, ADC10,etc; Magnesium AZ91D, AZ30; Zinc   (Zamak 3#, Zamak 5#)

No-Ferrous Metal:Aluminum 6061-T6,6063-T6,Copper,Brass and Titanium;

Steel: Stainless steel   SUS304, SUS303,etc.

Die casting Process

Die Casting Raw   Material → Trimming → Deburring →CNC machining →Surface treatment → package →   Shipping & Delivery

Die Casting   Equipment

1.12 sets Die Casting   machine(From160T to 1600T)

2. 67 sets   advanced  CNC machining centers (3axis,4axis,5 axis and 7 axis   CNC machine center)

3. 1 set   Advanced 3D printer--Made by Stratasys USA.  1 set Carl Zeiss CMM and 2   other brands CMM, etc.

Good   Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument,   etc.

Precision   machining

CNC turning, milling, drilling, grinding, cutting, reaming and   threading

Surface   Treatment

powder coating, polishing, sand blasting, heat treatment, painting,   anodizing, electroplating, Chrome plating, etc.

Application

Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis   Equipment, Hospital machines, Medical devices, Auto parts, marine & ship   equipment, Telecommunication, Textile Industry, etc.


Working Method 

1. Rapid Prototyping: 

Customer will send the primer drawings to Sunrise to make small quantity prototyping to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently, so usually we can send the samples to customer within 7 days.  

 

2. DFM: design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM, we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

 

3. Start to Make Die Casting Tooling

When get the customer's agreements for our DFM, such as confirm the moving die and fix die, ejector pin location, slide, parting line, machining location etc. Then we will start to make the die casting tooling, and will send the die casting tooling schedule to customer, and every week our engineer will update the schedule, then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

 

4. Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material, then per the processes to follow each process, then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding, Milling, CNC, EDM machine in house, so we can quick responds to modify, then trial run again.

And if customer would like to ECN, it's also no problem for us, we can modify the ECN in house too.

 

5. FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

 

6. Mass production

When we get customer approval, we can start to mass production immediately.

 

Our advantages and service

(1)Professional technical support

(2)Quick response

(3)Strict quality control process

(4)High cost performance

(5)Rich experience in mold design and die casting

(6)Abundant cooperation with occident corporations

(7)SGS/ISO/TS16949/ERP system guarantee


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