Customized Casting Medical Equipment Aluminum Die Casting Parts

Customized Casting Medical Equipment Aluminum Die Casting Parts Admin Edit

Min. Order: 1 Piece/Pieces
Trade Term: FOB,CFR,CIF,DAT,FAS,DDP,DAP,CIP,CPT,FCA,EXW
Payment Terms: Paypal, L/C, D/P, D/A, T/T, WU, Money Gram
Place of Origin: Jiangsu, China (Mainland)
Means of Transport: Ocean, Air, Land
Production Capacity: 10000pcs/month
Packing: Carton box, pallet or...
Delivery Date: 2-4 weeks Brand Name: Sunrise Metal
Company type: Manufacturer Product type: new,OEM/ODM/Customized
Material: Aluminium, ADC12 Dimension: 119.4x80.6x70mm/Customized
weight: 73.2g/ upon request Machine Ton: 280T/1+1
Finish: Powder Coating Application: Medical Parts/Ultrasound system/Diagnosis Equipment,etc
Color: Any color upon request Certification: ISO:9001:2000,SGS,ISO/TS16949

Die Casting medical parts

 

Product Specification:

Material

Aluminum ADC12(Or A380/ADC10 upon requests)

Process

Die Casting Raw Material → Trimming → Deburring →CNC machining → chromating →powder coating → package → Shipping

Equipment of Casting

1.12 sets Die Casting machine(From160T to 1600T)

2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center)

3. 2 sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.

Precision machining

CNC turning, milling, drilling, grinding, cutting, reaming and threading

Surface Treatment

powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,

Application

Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices, Auto parts, marine & ship equipment, Telecommunication, Textile Industry, etc

 

Product pictures

 

Working Method

 

  1. Rapid Prototyping: 

    Customer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

  2. DFM:design for manufacture

    Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

  3. Start to Make Die Casting Tooling

    When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

  4. Trial Run the die casting Tooling

    When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

    If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

    And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

  5. FAI report and PPAP files

    When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

  6. Mass production

    When we get customer approval, we can start to mass production immediately

     

     

    Machine pictures

     

     

    Our Advantages

     

    1. Strong R&D capability and rich engineering experience enable us,

         a. Design Mechanical parts. 

         b. Design for Manufacturing

         c. Cost saving suggestions.

         d. PPAP capability

    2. One-stop Solution

         Integrate Rapid Prototyping, tooling, Die casting, machining,

         assembling in house and surface treatments, together with

         various value-added services

    3. Fast delivery

         a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

         b. Rapid tooling: 2-4 weeks for production tooling, etc.

         c. Rapid Production: With Rapid tooling and quick production

             arrangement, we can provide quick production delivery.

 

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