Customer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.
DFM:design for manufacture
Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.
Start to Make Die Casting Tooling
When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.
Trial Run the die casting Tooling
When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.
If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.
And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.
FAI report and PPAP files
When we send out the samples, we will submit the FAI report and PPAP files if customer need it.
When we get customer approval, we can start to mass production immediately.
1. Brief Information.
With more than 10 years of experience, our 3 facilities are dedicated to
offering customer aluminum complete solutions including:
b. Die Casting Production
c. Machining from solid , extrusion, forging ,etc
2. We offer One-stop Solution .
Integrate Rapid Prototyping, Tooling, Die casting, Machining, Sand
blasting, Tumbling, Cleaning etc. all in house and out-sourcing other
3. Our Core Values:
High Quality , Fast Production, Fast Response , Friendly service
4. Market Target:
High Mix , Low to Medium Volume Projects
1. Strong R&D capability and rich engineering experience enable us,
a. Design Mechanical parts.
b. Design for Manufacturing
c. Cost saving suggestions.
d. PPAP capability
2. One-stop Solution
Integrate Rapid Prototyping, tooling, Die casting, machining,
assembling in house and surface treatments, together with
various value-added services
3. Fast delivery
a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.
b. Rapid tooling: 2-4 weeks for production tooling, etc.
c. Rapid Production: With Rapid tooling and quick production
arrangement, we can provide quick production delivery.
Sunrise metal is a strategic supplier to global OEM manufactures whose requirement for quality are very high. Sunrise Metal is constantly growing and currently has various customers from industries such as Medical, Automotive, Marine, Telecom, Instruments etc. We develop manufacture and distribute critical high requirement components with a focus on:
* High Quality and Stable Delivery
* Multi-Products and Small Batch manufacturing
*Innovative and complete Aluminum components and solutions
* Highest Possible customer value
What Sunrise can do for me?
Bringing Designs to Life
With more than 10 years' experience, Sunrise Metal has been dedicated to providing one-stop aluminum manufacturing solutions, integrated superior rapid prototyping, tooling and die casting, along with CNC machining and surface finishing through state of the art machinery and processes . We bring your designs to life one stop here at Sunrise Metal with quality and reliability by professional and fast way.
General view of factory