Marine rapid prototyping aluminium die casting spare parts

Model: S0002
Place of Origin: Jiangsu,China (Mainland)
Brand Name: Sunrise Metal
Company type: Manufacturer
Product type: new,OEM/ODM/Customized
Material: A380
Dimension: 470x470x28mm/Customized
weight: 180g/upon request
Machine Ton: 280T/1x1
Application: Auto Parts/Marine parts/Telecommunication/Medical Parts/
Color: Any color upon request
Certification: ISO:9001:2008,SGS,ISO/TS16949
Lead time: 2-4 weeks

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Product Description

Payment & Shipping Terms Supply Capacity
Unit Price:0.5~30.0 USDProduction Capacity:10000pcs/month
Trade Term:FOB,CFR,CIF,DAT,FAS,DDP,DAP,EXWPacking:Carton box, pallet or...
Payment Terms:Paypal, L/C, D/P, D/A, T/T, WU, Money GramDelivery Date:2-4 weeks
Min. Order:1 Piece/Pieces
Means of Transport:Ocean, Air, Land

Marine aluminum die casting parts

 

Factory Capabilities

Material

1.   Aluminum   (A380,ADC10,ADC12), Magnesium (AZ91D,AZ30), Zinc  (Zamak3# and Zama 5#)

2.  No-Ferrous Metals: Aluminum 6061-T6 , 6063-T6, Copper, Brass and Titanium etc.

3.  Stainless Steel, etc.

Process

Die Casting Raw Material → Trimming → Deburring →CNC machining → E-coating→ package → Shipping,etc.

Equipment of Casting

1.12 sets Die Casting machine(From160T to 1600T)

2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center)

3. 2 sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.

Precision machining

CNC turning, milling, drilling, grinding, cutting, reaming and threading etc.

Surface Treatment

powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,E-coating.

Application

Auto parts, Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices,  marine & ship equipment, Telecommunication, Textile Industry, etc

Products

All kinds of aluminum casting: include automotive parts, railroad parts,medical parts, marine parts, lighting parts, pump body, valve

parts,architectural parts and furniture parts ,etc.

 

 

Working Method

 

  1. Rapid Prototyping: 

    Customer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

  2. DFM:design for manufacture

    Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

  3. Start to Make Die Casting Tooling

    When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

  4. Trial Run the die casting Tooling

    When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

    If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

    And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

  5. FAI report and PPAP files

    When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

  6. Mass production

    When we get customer approval, we can start to mass production immediately.

     

     

    Company Profile

     

    1. Brief Information.

        With more than 10 years  of experience,  our 3 facilities are dedicated to

        offering customer aluminum complete solutions including:

        a. Prototyping

        b. Die Casting Production

        c. Machining from solid , extrusion, forging ,etc 

    2. We offer One-stop Solution .

        Integrate Rapid Prototyping, Tooling, Die casting, Machining, Sand

        blasting,  Tumbling, Cleaning etc. all in house and out-sourcing other

        surface Treatments. 

    3. Our Core Values:

        High Quality , Fast Production, Fast Response , Friendly service  

    4. Market Target:

        High Mix , Low to Medium Volume Projects

     

    Our Advantages

     

    1. Strong R&D capability and rich engineering experience enable us,

         a. Design Mechanical parts. 

         b. Design for Manufacturing

         c. Cost saving suggestions.

         d. PPAP capability

    2. One-stop Solution

         Integrate Rapid Prototyping, tooling, Die casting, machining,

         assembling in house and surface treatments, together with

         various value-added services

    3. Fast delivery

         a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

         b. Rapid tooling: 2-4 weeks for production tooling, etc.

         c. Rapid Production: With Rapid tooling and quick production

             arrangement, we can provide quick production delivery.

    Sunrise metal is a strategic supplier to global OEM manufactures whose requirement for quality are very high. Sunrise Metal is constantly growing and currently has various customers from industries such as Medical, Automotive, Marine, Telecom, Instruments etc. We develop manufacture and distribute critical high requirement components with a focus on:

    * High Quality and Stable Delivery
    * Multi-Products and Small Batch manufacturing
    *Innovative and complete Aluminum components and solutions
    * Highest Possible customer value

     

    What Sunrise can do for me?

    Bringing Designs to Life

    With more than 10 years' experience, Sunrise Metal has been dedicated to providing one-stop aluminum manufacturing solutions, integrated superior rapid prototyping, tooling and die casting, along with CNC machining and surface finishing through state of the art machinery and processes . We bring your designs to life one stop here at Sunrise Metal with quality and reliability by professional and fast way.

     

    General view of factory

 

Category: Marine Aluminum die casting parts

Related Category: Telecommunication aluminium die casting  Automotive aluminium die casting parts  Medical Aluminum Die Casting Parts  Aluminum die casting parts  Instrument aluminum die casting parts 


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